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Metallographic Abrasive Saws

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MEGA-M250 Metallographic Abrasive Cutter
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MEGA-M300 Metallographic Abrasive Cutter
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MEGA-T300 Metallographic Abrasive Cutter
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MEGA-T400 Metallographic Abrasive Cutter


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The first step in preparing a specimen for metallographic or microstructural analysis is to locate the area of interest. Sectioning or cutting is the most common technique for obtaining this area of interest.

Abrasive Sectioning Saws

MEGA-M50 abrasive saw MEGA-T300 abrasive saw META-T400 abrasive saw
Abrasive Cutters MEGA-M250 MEGA-T300 MEGA-T400
Blade size 250 mm (~10-inch) 300 mm (~12-inch) 350-400 mm (~14 & 16-inch)
Cutting Capacity 3.1-inch 4-inch 6-inch
Wheel feed Manual Manual
(new MEGA-M300)
Manual
Table feed n/a Manual Manual
Variable speed MEGA-M250V MEGA-T300V MEGA-T400V
Clamping fixtures MEGA-250 Vises MEGA-300 Vises MEGA-400 Vises
Catalog Number MEGA-M250 MEGA-T300 MEGA-T400

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MEGA-M250 Abrasive Saw

10-inch (250mm) MEGA-M250 Wheel Feed Manual Metallographic Abrasive Saw (BEST VALUE)

Medium speed precision wafering saw Click here to get a quote Meatllographic bench cutter - MEGA-M250
MEGA- M250V is a variable speed, 10-inch, manual feed abrasive saw (Part No. MEGA-M250V) which has been designed for optimizing metallographic cutting with abrasive blades ranging from hard to soft. The saw cuts up to a 3-inch (75 mm) solid stock sample using a 250 mm (~10-inch) blade.

MEGA-M250 Description Specification
Cut-off blade size Max diameter 10-inch (250 mm)
Cutting capacity Max diameter 3-inch (75 mm)
Wheel feed Yes
Table feed No
Dimensions (WxHxD) 28 x 29x 24-inch (hood closed)
28 x 35 x 31-inch (hood open)
Table Dimensions 8.25 x 8.9-inch (210 mm x 230 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 3 hp (2.2 KW)
Motor speed 2895 rpm at 208-380V/50 Hz
3475 rpm at 208-380V/60 Hz
2895 rpm at 440-480V/50 Hz
3475 rpm at 440-480V/60 Hz

Optional variable speed (MEGA-M250V)
Electrical Specification Standard 208Y 3-phase (380V or 480V 3-phase optional), 50/60 Hz
Weight 115 kg (252 lbs)
MEGA-M250 Support Bench (optional) MEGA-BENCH
Clamping fixtures MEGA-250 Vises
Part No. MEGA-M250

MEGA-M250V Abrasive Saw

10-inch (250mm) MEGA-M250V Variable Speed Wheel Feed Manual Metallographic Abrasive Saw (high performance)

Variable speed abrasive saw Click here to get a quote Meatllographic bench cutter - MEGA-M250V
The MEGA-M250V variable speed 10-inch manual wheel feed abrasive saw (Part no. MEGA-M250V) has been designed for optimizing metallographic cutting with abrasive blades ranging from hard to soft. By matching the cutting speed to the appropriate abrasive blade significantly less damage to the sample can be achieved.

MEGA-M250V Description Specification
Cut-off blade size Max diameter 10-inch (250 mm)
Cutting capacity Max diameter 3-inch (75 mm)
Wheel speed (rpm) Variable (1500-3500 rpm)
with preset speeds (2500, 3000, 3500 rpm)
Wheel feed Yes
Table feed No
Dimensions (WxHxD) 28 x 29x 24-inch (hood closed)
28 x 35 x 31-inch (hood open)
Table Dimensions 8.25 x 8.9-inch (210 mm x 230 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 3 hp (2.2 KW)
Electrical Specification Standard 208Y or 480V 3-phase, 50/60 Hz
Weight 160 kg (350 lbs)
MEGA-M250V Support Bench (optional) MEGA-BENCH
Clamping fixtures MEGA-250 Vises
Part No. MEGA-M250V

MEGA-M300 Abrasive Saw

12-inch (300mm) MEGA-M300 Manual Wheel Feed Metallographic Abrasive Saw

12-inch manual abrasive saw Click here to get a quote Metallographic bench cutter - MEGA-M300
The MEGA-M300 manual wheel feed abrasive saw (Part No. MEGA-M300)  has been designed to be an inexpensive, basic abrasive cutter cutting and sectioning materials ranging from soft aluminum metals to hardened tool steels up to a 3.5-inch (90 mm) solid stock sample using a 300 mm (~12-inch) blade.

MEGA-M300 Description Specification
Cut-off blade size Max diameter 300 mm (~12 inch)
Cutting capacity Max diameter 3.5-inch (90 mm)
Wheel speed (rpm) 2895 rpm at 208-380V/50 Hz
3475 rpm at 208-380V/60 Hz
2895 rpm at 440-480V/50 Hz
3475 rpm at 440-480V/60 Hz
Wheel feed Yes
Table feed No
Dimensions (WxHxD) 28 x 29x 27-inch (hood closed)
28 x 35 x 31-inch (hood open)
Table Dimensions 8.25 x 8.9-inch (210 mm x 230 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 3 hp (2.2 KW)
Electrical Specification Standard 208Y or 480V 3-phase, 50/60 Hz
Weight 120 kg (260 lbs)
MEGA-M300 Support Bench (optional) MEGA-BENCH
Clamping fixtures MEGA-300 Vises
Part No. MEGA-M300

MEGA-T300 Abrasive Saw

300 mm (~12-inch) MEGA-T300 Metallographic Wheel/Table Feed Manual Abrasive Saw (MEGA-T300)

Wheel feed cutters Click here to get a quote Metallographic bench cutter - MEGA-M300
The MEGA-T300 is a manual wheel feed or table feed abrasive cut-off machine (Part No. MEGA-T300) for sectioning materials ranging from soft aluminum metals to hardened tool steels. It has a cutting capacity of 4-inch (100 mm) solid stock sample using a 300 mm (~12-inch) blade.

MEGA-T300 Description Specification
Cut-off blade size Max diameter 300 mm (~12 inch)
Cutting capacity Max diameter 4-inch (100 mm)
Wheel feed Yes
Table feed Yes
Table Dimensions 10.4 x 8.25-inch (265 mm x 210 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 5.5 hp (4 kW)
Motor speed 2910 rpm at 208-380V/50 Hz
3492 rpm at 208-380V/60 Hz
2910 rpm at 440-480 V/50 Hz
3492 rpm at 440-480V/60 Hz

Optional variable speed (MEGA-T300V)
Dimensions (WxDxH) 36 x 34 x 26-inch (91 cm x 86 cm x 66 cm) (hood closed)
36 x 34 x 32-inch (36 x 34 x 32-inch) (hood open)
Weight 350 lbs (160 kg)
Electrical Specification Standard 208Y 3-phase (380V or 480V 3-phase optional), 50/60 Hz
MEGA-M300 Support Bench (optional) MEGA-BENCH
Clamping fixtures MEGA-300 Vises
Part No. MEGA-T300

MEGA-T300V Abrasive Saw

12-inch (300mm) MEGA-T300V Manual Wheel/Table Variable Speed Metallographic Abrasive Saw (high performance)

Variable speed abrasive saw Click here to get a quote Metallographic bench cutter - MEGA-T300V
MEGA- T300V is a variable speed, 12-inch, manual wheel feed and table feed abrasive saw (Part No. MEGA-T300V) which has been designed for optimizing metallographic cutting with abrasive blades ranging from hard to soft. The saw cuts up to a 4-inch (100 mm) solid stock sample using a 300 mm (~12-inch) blade. 

MEGA-T300V Description Specification
Cut-off blade size Max diameter 300 mm (~12 inch)
Cutting capacity Max diameter 4-inch (100 mm)
Wheel feed Yes
Table feed Yes
Table Dimensions 10.4 x 8.25-inch (265 mm x 210 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 5.5 hp (4 kW)
Motor speed Variable (1500-3500 rpm)
with preset speeds (2500, 3000, 3500 rpm)
Dimensions (WxDxH) 36 x 34 x 26-inch (91 cm x 86 cm x 66 cm) (hood closed)
36 x 34 x 32-inch (36 x 34 x 32-inch) (hood open)
Weight 350 lbs (160 kg)
Electrical Specification Standard 208Y 3-phase (380V or 480V 3-phase optional), 50/60 Hz
Clamping fixtures MEGA-300 Vises
MEGA-T300 Support Bench (optional) MEGA-BENCH
Part No. MEGA-T300V

MEGA-M250, MEGA-M300 and MEGA-T300 Cutter Clamping Vises and Accessories (options)

Clamping Fixture Description Part Number
MEGA M250 and MEGA-M300 Quick release clamping vise QCR-1000 (right)
QCL-1000 (left)
MEGA T300 Quick release clamping vise QCR-1100 (right)
QCL-1100 (left)
Vertical clamping vice with 45 mm (1.8-inch) arm
and shoe for use on the MEGA-M250, T300 and T400
MG-01
65 mm (2.6-inch) height adapter for vertical clamping vise MG-H
Adjustable mechanical stop for cutting repetitive samples MG-0150
Support Table Dimensions (WxHxD)
click here to view support table
39.4 x 29.5 x 33.5-inches
(1000 x 750 x 850 mm)

 

MEGA-T400 Abrasive Saw

16-inch (400mm) MEGA-T400 Table and Wheel Feed Metallographic Abrasive Saw

Wheel feed cutters MEGA-T400 Abrasive cutter video link Click here to get a quote Metallographic bench cutter - MEGA-T400
The MEGA-T400  is an easy-to-use manual table and wheel feed floor model abrasive saw (Part No. MEGA-T400) that has been designed for cutting and sectioning larger metallographic materials ranging from soft aluminum metals to hardened tool steel samples up to 6-inch (150 mm) solid stock sample using a 400 mm (~16-inch) blade. 

MEGA-T400 Description Specification
Cut-off blade size Max diameter 16-inch (400 mm)
Cutting capacity Max diameter 6-inch (150 mm)
Wheel feed Manual
Table feed Yes
T-slotted Table Dimensions 14.6 x 14.2-inch (370 mm x 360 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 7.5 hp (5.3 KW), 2800 rpm
Motor speed 2910 rpm at 208-380V/50 Hz
3492 rpm at 208-380V/60 Hz
1455 rpm at 440-480V/50 Hz
1740 rpm at 440-480V/60 Hz

Optional variable speed (MEGA-T400V)
Electrical Specification Standard 480 3-phase (208Y, 380V or 440V 3-phase optional), 50/60 Hz
Dimensions (WxDxH) 50 x 39 x 64-inch (127 cm x 99 cm x 160 cm) (hood closed)
50 x 39 x 83-inch (127 cm x 99 cm x 211 cm (hood open)
Weight 700 lbs (300 kg)
Clamping fixtures MEGA-400 Vises
Part No. MEGA-T400

MEGA-T400V Abrasive Saw

16-inch (400mm) MEGA-T400V Varbiable Speed Table and Wheel Feed Metallographic Abrasive Saw (high performance)

Wheel feed cutters Click here to get a quote Metallographic floor model table feed cutter
MEGA-T400V is a variable speed, 16-inch, manual wheel feed and table feed abrasive saw (Part No. MEGA-T400V) which has been designed for optimizing metallographic cutting with abrasive blades ranging from hard to soft. The saw cuts up to a 6-inch (150 mm) solid stock sample using a 400 mm (~16-inch) blade. 

MEGA-T400V Description Specification
Cut-off blade size Max diameter 16-inch (400 mm)
Cutting capacity Max diameter 6-inch (150 mm)
Wheel feed Manual
Table feed Yes
T-slotted Table Dimensions 14.6 x 14.2-inch (370 mm x 360 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 7.5 hp (5.3 KW), 2800 rpm
Motor speed 2910 rpm at 208-380V/50 Hz
3492 rpm at 208-380V/60 Hz
1455 rpm at 440-480V/50 Hz
1740 rpm at 440-480V/60 Hz
Electrical Specification Standard 480 3-phase (208Y 3-phase optional), 50/60 Hz
Dimensions (WxDxH) 50 x 39 x 64-inch (127 cm x 99 cm x 160 cm) (hood closed)
50 x 39 x 83-inch (127 cm x 99 cm x 211 cm (hood open)
Weight 700 lbs (300 kg)
Clamping fixtures MEGA-400V Vises
Part No. MEGA-T400V

MEGA-T400 Cutter Clamping Vises and Accessories (options)

Description Part Number
Quick release clamping vise (right hand) LCR-1000
Quick release clamping vise (left hand) LCL-1000
3.5-in (90 mm) Vertical clamping vice with 75 mm (3-inch)
arm and shoe for use on the MEGA-T400
MG15-01
65 mm (2.6-inch) height adapter for vertical clamping vise MG-H
Adjustable mechanical stop for cutting repetitive samples MG-0150

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