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Metallographic Compression Mounting

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Compression mounting is a very useful mounting technique which can provide better specimen edge retention compared to castable mounting resins. Compression mounting resins are available in different colors and with various fillers to improve hardness or conductivity.

Compression Mounting Press

Metallographic economical compression mounting press Metallographic hydraulic compression mounting press Metallographic dual mold hydraulic compression mounting press
Compression Mounting Presses TERAPRESS 7001B TERAPRESS 7200 /
TERAPRESS 7500
TERAPRESS 7700
Force Pneumatic Hydraulic Hydraulic
Mold Cylinders Single Interchangeable Single Non-Interchangeable /
Single -Interchangeable
Double Interchangeable
Mold Sizes 1-inch to 2-inch 1-inch to 2-inch
1.25-inch to 2-inch
1.25-inch to 2-inch
Average mounting time 20-30 minutes 8-10 minutes 8-10 minutes
Mold Assemblies and Spacers TP-7001B

TP-7200 /
TP-7500

TP-7700

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Metallographic Consumables

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Etchant and Competitive Products Database

Metallographic etchant database Metallographic competitive database


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Metallography, Metallurgical Testing, Microstructural Analysis

Metallography or metallographic analysis is the study of a materials microstructure and can be considered an integral branch for metallurgical testing or for the field of materials science. Microstructural analysis of a material's metallographic microstructure aids in determining if the material has been processed correctly and is therefore a critical step for determining products reliability (Quality Control) and/or for determining why a material failed (Metallographic Failure analysis). Metallurgy is primarily the study of metals, however, many of the principles used for testing metals applies to ceramics, plastics, minerals, computer chips and many other applications which may be more unique such as measuring the age of the fish population in a lake by statistically analyzing the thickness of the ear bone.

Metallographic testing and Material Science failure analysis and quality control testing are used in industries that require produce reliability such as:

Metallurgical Testing Industries using Metallographic Analysis

Industries Metallographic Applications
Aerospace
Advanced Materials
Superalloys
Ceramic Matrix Composites
Metal Matrix Composites
Polymer Matrix Composites
Biomedical Devices
Medical Implants
Materials Science Education
Metallurgical Engineering
Mechanical Engineering
Aerospace Engineering
Electronics
Solder Joint analysis
Integrated IC chip failure analysis
Printed Circuit board quality control
Printed Circuit board failure analysis
Dielectric layer coating analysis
Automotive
Heat Treating
Metal Fabrication
Forging
Castings
Thermal Spray
Welding
Powder Metallurgy
Deep Drawing
Fastener Testing
Mining Metallurgical Testing Labs
Grain Size Analysis
ASTM E112
Porosity
ASTM A276
Phase Analysis
ASTM E566
ASTM E1245
Inclusions
ASTM E454
ASTM E1245
Graphite Nodularity
ASTM A247
Coating Thickness
ASTM B487
Decarburization
ASTM E1077
Welding Analysis
HAZ Sensitization
Twin Boundaries
Cracks
Dendrites
Corrosion
Carburizing thickness
Nitriding thickness
Intergranular fracture
Weld sensitization
Flow line stress
Microhardness testing
Rockwell hardness testing
Superficial hardness testing

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TERAPRESS TP-7001B Pneumatic Automatic Mounting Press (BEST VALUE)

TERAPRESS TP-7001B Compression Mounting Press Click here for brochureClick here to get a quote
TERAPRESS TP-7001B Compression Mounting Press
The TERAPRESS TP-7001B automated air pressure mounting press (Part No. TP-7001B) has a solid, easy-to-use, robust design. With a 360° heating element intimately connected to the mold, heating is very efficient. In addition to being efficient, the TERAPRESS TP-7001B offers users more control for both the heating and cooling cycle as compared to most competitive compression mounting presses. By using air pressure to maintain a constant force on the specimen, the requirement to continually monitor and increase the force as the resin begins to melt is eliminated.

Feature

Specification

Mount size

1 to 2-inch (25-50 mm)

Force

Pneumatic

Mold Cylinders

Single

Incoming pressure range

Max. 95 psi

Heater Specification

800 Watts

Thermostat range

Max 575°F (300°C)

Cooling System

Water

Cooling control Manual, temperature, time

Cooling system

Water

Electrical Specifications

110V or 220V
50/60 Hz

Dimensions
(W x D x H)

13.25 x 16.5 x 19.5-inch
(340 x 420 x 495 mm)

TP-7001B Molds Assemblies and Spacers
Weight 80 lbs (35 kg)
Recirculating Tank (16 gal) with pump (optional) TP-TANK

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TERAPRESS TP-7200 Hydraulic Mounting Press (Non-Interchangeable)

TERAPRESS TP-7200 Hydraulic Compression Mounting PressClick here to get a quote
TERAPRESS TP-7500 Hydraulic Compression Mounting Press
The TERAPRESS TP-7200 programmable electro-hydraulic automated mounting press with non-interchangeable molds (Part No. TP-7200) has a solid, easy to use, robust design. With electro-hydraulic force and heating up to 200°C, molding is very efficient.

Feature

Specification

Mount size

1 to 2-inch (25-50 mm) - set at factory

Mold Cylinders

Single non-changeable

Force

Electro-hydraulic

Heater Specification

1000 Watts (110V 15 amp)
2000 Watts (110V 20 amp)
2000 Watts (220V 10 amp)

Thermostat range

<392°F (200°C)

Dimensions (W x D x H)

14 x 19 x 20-inch
(350 x 483 x 508mm)

Cooling control Manual, temperature, time

Cooling system

Water

Electrical Specifications

110V or 220V
50/60 Hz

Weight 64 lbs (29 kg)
TP-7200 Molds / Heater Assemblies and Spacers
Recirculating Tank (16 gal) with pump (optional) TP-TANK

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TERAPRESS TP-7500 Hydraulic Mounting Press (Interchangeable Molds)

TERAPRESS TP-7500 Hydraulic Compression Mounting PressClick here to get a quote
TERAPRESS TP-7500 Hydraulic Compression Mounting Press
The TERAPRESS TP-7500 programmable electro-hydraulic automated mounting press with interchangeable molds (Part No. TP-7500) has a solid, easy to use, robust design. With electro-hydraulic force and heating up to 200°C, molding is very efficient.

Feature

Specification

Mount size

1.25 to 2-inch (32-50 mm)

Mold Cylinders

Single

Force

Electro-hydraulic

Heater Specification

1000 Watts (110V 15 amp)
2000 Watts (110V 20 amp)
2000 Watts (220V 10 amp)

Thermostat range

<392°F (200°C)

Dimensions (W x D x H)

16 x 19 x 20-inch
(410 x 483 x 508mm)

Cooling control Manual, temperature, time

Cooling system

Water

Electrical Specifications

110V or 220V
50/60 Hz

Weight 108 lbs (49 kg)
TP-7200 Molds Assemblies and Spacers
Recirculating Tank (16 gal) with pump (optional) TP-TANK

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TERAPRESS TP-7700 Dual Cylinder Hydraulic Mounting Press (NEW)

Medium speed precision wafering sawClick here to get a quote
TERAPRESS TP-7700 Dual Cylinder Hydraulic Compression Mounting Press
The TERAPRESS TP-7700 is a programmable, dual cylinder, electro-hydraulic automated mounting press (Part No. TP-7700) with a solid, easy to use, robust design. With electro-hydraulic force and heating up to 200°C, molding is very efficient.

Feature

Specification

Mount size

1.25 to 2-inch (32-50 mm)

Mold Cylinders

Dual

Force

Electro-hydraulic

Heater Specification

1400 Watts (110V 15 amp)
1400 Watts (22V 7.5 amp)

Thermostat range

<392°F (200°C)

Dimensions (W x D x H)

21 x 23 x 20-inch
(540x 580 x 500 mm)

Cooling control Manual, temperature, time

Cooling system

Water

Electrical Specifications

110V or 220V
50/60 Hz

Weight 170 lbs (76 kg)
TP-7700 Molds Assemblies and Spacers
Recirculating Tank (16 gal) with pump (optional) TP-TANK

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Molds and Accessories for TP-7001

TP-7001B Molds

Part Number
(Flat Ram)

Part Number
(Chamfered Ram)

1-in diameter mounting assembly

TP-7000-0100

TP-7000-0100C

1.25-in diameter mounting assembly

TP-7000-0125

TP-7000-0125C

1.5-in diameter mounting assembly

TP-7000-0150

TP-7000-0150C

2-in diameter mounting assembly

TP-7000-0200

TP-7000-020C

25 mm diameter mold assembly (includes upper and lower ram and mold) TP-7000-25 TP-7000-25C
30 mm diameter mold assembly (includes upper and lower ram and mold) TP-7000-30 TP-7000-30C
40 mm diameter mold assembly (includes upper and lower ram and mold) TP-7000-40 TP-7000-40C
50 mm diameter mold assembly (includes upper and lower ram and mold) TP-7000-50 TP-7000-50C

TP-7001B Spacers

Part Number
(Flat Spacer)

Part Number
(Chamfered Spacer)

1-in spacer for double mounts

TPS-0100

TPS-0100C

1.25-in spacer for double mounts

TPS-0125

TPS-0125C

1.5-in spacer for double mounts

TPS-0150

TPS-0150C

2-in spacer for double mounts

TP-0200

TPC-0200C

25 mm spacer for double mounts

TPS-25

TPS-25C

30 mm spacer for double mounts

TPS-30

TPS-30C

40 mm spacer for double mounts

TPS-40

TPS-40C

50 mm spacer for double mounts

TPS-50

TPS-50C


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Molds/Heater Assembly for TP-7200

TP-7200 Mold/Heater Assembly

Part Number

1-in diameter mounting assembly

TP-7200-0100

1.25-in diameter mounting assembly

TP-7200-0125

1.5-in diameter mounting assembly

TP-7200-0150

2-in diameter mounting assembly

TP-7200-0200

30 mm diameter mold assembly (includes upper and lower ram and mold) TP-7200-30
40 mm diameter mold assembly (includes upper and lower ram and mold) TP-7200-40
50 mm diameter mold assembly (includes upper and lower ram and mold) TP-7000-50

TP-7200 Spacers

Part Number

1-in spacer for double mounts

TPS-0100

1.25-in spacer for double mounts

TPS-0125

1.5-in spacer for double mounts

TPS-0150

2-in spacer for double mounts

TP-0200

25 mm spacer for double mounts

TPS-25

30 mm spacer for double mounts

TPS-30

40 mm spacer for double mounts

TPS-40

50 mm spacer for double mounts

TPS-50


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Molds and Accessories for TP-7500 / TP-7700

TP-7500/ TP-7700 Molds

Part Number
(Flat Ram)

Part Number
(Chamfered Ram)

1.25-in diameter mounting assembly

TP-75-0125

TP-75-0125C

1.5-in diameter mounting assembly

TP-75-0150

TP-75-0150C

2-in diameter mounting (rams only)

TP-75-0200

TP-75-0200C

TP-7500/ TP-7700 Spacers

Part Number
(Flat Spacer)

Part Number
(Chamfered Spacer)

1.25-in spacer for double mounts

TPS-75-0125

TPS-75-0125C

1.5-in spacer for double mounts

TPS-75-0150

TPS-75-0150C

2-in spacer for double mounts

TPS-75-0200

TPS-75-0200C


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