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Metallographic Abrasive Saws

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The first step in preparing a specimen for metallographic or microstructural analysis is to locate the area of interest. Sectioning or cutting is the most common technique for obtaining this area of interest.

Abrasive Sectioning Saws

MEGA-M50 abrasive saw MEGA-T300 abrasive saw META-T400 abrasive saw
Abrasive Cutters MEGA-M250 MEGA-T300 MEGA-T400
Blade size 250 mm (~10-inch) 300 mm (~12-inch) 350-400 mm (~14 & 16-inch)
Cutting Capacity 3.1-inch 4-inch 6-inch
Wheel feed Manual Manual
(new MEGA-M300)
Manual
Table feed n/a Manual Manual
Variable speed MEGA-M250V MEGA-T300V MEGA-T400V
Clamping fixtures MEGA-250 Vises MEGA-300 Vises MEGA-400 Vises
Catalog Number MEGA-M250 MEGA-T300 MEGA-T400

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Metallographic Consumables

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Metallographic equipment and consumables best price guarantee

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Etchant and Competitive Products Database

Metallographic etchant database Metallographic competitive database


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Metallography, Metallurgical Testing, Microstructural Analysis

Metallography or metallographic analysis is the study of a materials microstructure and can be considered an integral branch for metallurgical testing or for the field of materials science. Microstructural analysis of a material's metallographic microstructure aids in determining if the material has been processed correctly and is therefore a critical step for determining products reliability (Quality Control) and/or for determining why a material failed (Metallographic Failure analysis). Metallurgy is primarily the study of metals, however, many of the principles used for testing metals applies to ceramics, plastics, minerals, computer chips and many other applications which may be more unique such as measuring the age of the fish population in a lake by statistically analyzing the thickness of the ear bone.

Metallographic testing and Material Science failure analysis and quality control testing are used in industries that require produce reliability such as:

Metallurgical Testing Industries using Metallographic Analysis

Industries Metallographic Applications
Aerospace
Advanced Materials
Superalloys
Ceramic Matrix Composites
Metal Matrix Composites
Polymer Matrix Composites
Biomedical Devices
Medical Implants
Materials Science Education
Metallurgical Engineering
Mechanical Engineering
Aerospace Engineering
Electronics
Solder Joint analysis
Integrated IC chip failure analysis
Printed Circuit board quality control
Printed Circuit board failure analysis
Dielectric layer coating analysis
Automotive
Heat Treating
Metal Fabrication
Forging
Castings
Thermal Spray
Welding
Powder Metallurgy
Deep Drawing
Fastener Testing
Mining Metallurgical Testing Labs
Grain Size Analysis
ASTM E112
Porosity
ASTM A276
Phase Analysis
ASTM E566
ASTM E1245
Inclusions
ASTM E454
ASTM E1245
Graphite Nodularity
ASTM A247
Coating Thickness
ASTM B487
Decarburization
ASTM E1077
Welding Analysis
HAZ Sensitization
Twin Boundaries
Cracks
Dendrites
Corrosion
Carburizing thickness
Nitriding thickness
Intergranular fracture
Weld sensitization
Flow line stress
Microhardness testing
Rockwell hardness testing
Superficial hardness testing

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MEGA-M250 Abrasive Saw


Medium speed precision wafering saw Click here to get a quote

10-inch (250mm) MEGA-M250 Wheel Feed Manual Metallographic Abrasive Saw (BEST VALUE)

Meatllographic bench cutter - MEGA-M250
MEGA- M250V is a variable speed, 10-inch, manual feed abrasive saw (Part No. MEGA-M250V) which has been designed for optimizing metallographic cutting with abrasive blades ranging from hard to soft. The saw cuts up to a 3-inch (75 mm) solid stock sample using a 250 mm (~10-inch) blade.

MEGA-M250 Description Specification
Cut-off blade size Max diameter 10-inch (250 mm)
Cutting capacity Max diameter 3-inch (75 mm)
Wheel feed Yes
Table feed No
Dimensions (WxHxD) 28 x 29x 24-inch (hood closed)
28 x 35 x 31-inch (hood open)
Table Dimensions 8.25 x 8.9-inch (210 mm x 230 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 3 hp (2.2 KW)
Motor speed

2895 rpm at 208-380V/50 Hz
3475 rpm at 208-380V/60 Hz
2895 rpm at 440-480V/50 Hz
3475 rpm at 440-480V/60 Hz


Optional variable speed (MEGA-M250V)

Electrical Specification Standard 208Y 3-phase (380V or 480V 3-phase optional), 50/60 Hz
Weight 115 kg (252 lbs)
MEGA-M250 Support Bench (optional) MEGA-BENCH
Clamping fixtures MEGA-250 Vises
Part No. MEGA-M250

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MEGA-M250V Abrasive Saw

Variable speed abrasive sawClick here to get a quote

10-inch (250mm) MEGA-M250V Variable Speed Wheel Feed Manual Metallographic Abrasive Saw (high performance)

Meatllographic bench cutter - MEGA-M250V
The MEGA-M250V variable speed 10-inch manual wheel feed abrasive saw (Part no. MEGA-M250V) has been designed for optimizing metallographic cutting with abrasive blades ranging from hard to soft. By matching the cutting speed to the appropriate abrasive blade significantly less damage to the sample can be achieved.
MEGA-M250V Description Specification
Cut-off blade size Max diameter 10-inch (250 mm)
Cutting capacity Max diameter 3-inch (75 mm)
Wheel speed (rpm) Variable (1500-3500 rpm)
with preset speeds (2500, 3000, 3500 rpm)
Wheel feed Yes
Table feed No
Dimensions (WxHxD) 28 x 29x 24-inch (hood closed)
28 x 35 x 31-inch (hood open)
Table Dimensions 8.25 x 8.9-inch (210 mm x 230 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 3 hp (2.2 KW)
Electrical Specification Standard 208Y or 480V 3-phase, 50/60 Hz
Weight 160 kg (350 lbs)
MEGA-M250V Support Bench (optional) MEGA-BENCH
Clamping fixtures MEGA-250 Vises
Part No. MEGA-M250V


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MEGA-M300 Abrasive Saw


12-inch manual abrasive sawClick here to get a quote

12-inch (300mm) MEGA-M300 Manual Wheel Feed Metallographic Abrasive Saw

Metallographic bench cutter - MEGA-M300
The MEGA-M300 manual wheel feed abrasive saw (Part No. MEGA-M300)  has been designed to be an inexpensive, basic abrasive cutter cutting and sectioning materials ranging from soft aluminum metals to hardened tool steels up to a 3.5-inch (90 mm) solid stock sample using a 300 mm (~12-inch) blade.
MEGA-M300 Description Specification
Cut-off blade size Max diameter 300 mm (~12 inch)
Cutting capacity Max diameter 3.5-inch (90 mm)
Wheel speed (rpm) 2895 rpm at 208-380V/50 Hz
3475 rpm at 208-380V/60 Hz
2895 rpm at 440-480V/50 Hz
3475 rpm at 440-480V/60 Hz
Wheel feed Yes
Table feed No
Dimensions (WxHxD) 28 x 29x 27-inch (hood closed)
28 x 35 x 31-inch (hood open)
Table Dimensions 8.25 x 8.9-inch (210 mm x 230 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 3 hp (2.2 KW)
Electrical Specification Standard 208Y or 480V 3-phase, 50/60 Hz
Weight 120 kg (260 lbs)
MEGA-M300 Support Bench (optional) MEGA-BENCH
Clamping fixtures MEGA-300 Vises
Part No. MEGA-M300

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MEGA-T300 Abrasive Saw


Wheel feed cutters Click here to get a quote

300 mm (~12-inch) MEGA-T300 Metallographic Wheel/Table Feed Manual Abrasive Saw (MEGA-T300)

Metallographic bench cutter - MEGA-M300
The MEGA-T300 is a manual wheel feed or table feed abrasive cut-off machine (Part No. MEGA-T300) for sectioning materials ranging from soft aluminum metals to hardened tool steels. It has a cutting capacity of 4-inch (100 mm) solid stock sample using a 300 mm (~12-inch) blade.
MEGA-T300 Description Specification
Cut-off blade size Max diameter 300 mm (~12 inch)
Cutting capacity Max diameter 4-inch (100 mm)
Wheel feed Yes
Table feed Yes
Table Dimensions 10.4 x 8.25-inch (265 mm x 210 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 5.5 hp (4 kW)
Motor speed

2910 rpm at 208-380V/50 Hz
3492 rpm at 208-380V/60 Hz
2910 rpm at 440-480 V/50 Hz
3492 rpm at 440-480V/60 Hz

Optional variable speed (MEGA-T300V)

Dimensions (WxDxH) 36 x 34 x 26-inch (91 cm x 86 cm x 66 cm) (hood closed)
36 x 34 x 32-inch (36 x 34 x 32-inch) (hood open)
Weight 350 lbs (160 kg)
Electrical Specification Standard 208Y 3-phase (380V or 480V 3-phase optional), 50/60 Hz
MEGA-M300 Support Bench (optional) MEGA-BENCH
Clamping fixtures MEGA-300 Vises
Part No. MEGA-T300

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MEGA-T300V Abrasive Saw


Variable speed abrasive sawClick here to get a quote

12-inch (300mm) MEGA-T300V Manual Wheel/Table Variable Speed Metallographic Abrasive Saw (high performance)

Metallographic bench cutter - MEGA-T300V
MEGA- T300V is a variable speed, 12-inch, manual wheel feed and table feed abrasive saw (Part No. MEGA-T300V) which has been designed for optimizing metallographic cutting with abrasive blades ranging from hard to soft. The saw cuts up to a 4-inch (100 mm) solid stock sample using a 300 mm (~12-inch) blade. 
MEGA-T300V Description Specification
Cut-off blade size Max diameter 300 mm (~12 inch)
Cutting capacity Max diameter 4-inch (100 mm)
Wheel feed Yes
Table feed Yes
Table Dimensions 10.4 x 8.25-inch (265 mm x 210 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 5.5 hp (4 kW)
Motor speed

Variable (1500-3500 rpm)
with preset speeds (2500, 3000, 3500 rpm)

Dimensions (WxDxH) 36 x 34 x 26-inch (91 cm x 86 cm x 66 cm) (hood closed)
36 x 34 x 32-inch (36 x 34 x 32-inch) (hood open)
Weight 350 lbs (160 kg)
Electrical Specification Standard 208Y 3-phase (380V or 480V 3-phase optional), 50/60 Hz
Clamping fixtures MEGA-300 Vises
MEGA-T300 Support Bench (optional) MEGA-BENCH
Part No. MEGA-T300V

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MEGA-M250, MEGA-M300 and MEGA-T300 Cutter Clamping Vises and Accessories (options)

Clamping Fixture Description Part Number
MEGA M250 and MEGA-M300 Quick release clamping vise QCR-1000 (right)
QCL-1000 (left)
MEGA T300 Quick release clamping vise QCR-1100 (right)
QCL-1100 (left)
Vertical clamping vice with 45 mm (1.8-inch) arm and shoe for use on the MEGA-M250, T300 and T400 MG-01
65 mm (2.6-inch) height adapter for vertical clamping vise MG-H
Adjustable mechanical stop for cutting repetitive samples MG-0150
Support Table Dimensions (WxHxD)
click here to view support table
39.4 x 29.5 x 33.5-inches
(1000 x 750 x 850 mm)

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MEGA-T400 Abrasive Saw

Wheel feed cutters Click here to get a quote

16-inch (400mm) MEGA-T400 Table and Wheel Feed Metallographic Abrasive Saw

Metallographic bench cutter - MEGA-T400
The MEGA-T400  is an easy-to-use manual table and wheel feed floor model abrasive saw (Part No. MEGA-T400) that has been designed for cutting and sectioning larger metallographic materials ranging from soft aluminum metals to hardened tool steel samples up to 6-inch (150 mm) solid stock sample using a 400 mm (~16-inch) blade. 
MEGA-T400 Description Specification
Cut-off blade size Max diameter 16-inch (400 mm)
Cutting capacity Max diameter 6-inch (150 mm)
Wheel feed Manual
Table feed Yes
T-slotted Table Dimensions 14.6 x 14.2-inch (370 mm x 360 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 7.5 hp (5.3 KW), 2800 rpm
Motor speed 2910 rpm at 208-380V/50 Hz
3492 rpm at 208-380V/60 Hz
1455 rpm at 440-480V/50 Hz
1740 rpm at 440-480V/60 Hz

Optional variable speed (MEGA-T400V)

Electrical Specification Standard 480 3-phase (208Y, 380V or 440V 3-phase optional), 50/60 Hz
Dimensions (WxDxH) 50 x 39 x 64-inch (127 cm x 99 cm x 160 cm) (hood closed)
50 x 39 x 83-inch (127 cm x 99 cm x 211 cm (hood open)
Weight 700 lbs (300 kg)
Clamping fixtures MEGA-400 Vises
Part No. MEGA-T400

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MEGA-T400V Abrasive Saw

Wheel feed cuttersClick here to get a quote

16-inch (400mm) MEGA-T400V Varbiable Speed Table and Wheel Feed Metallographic Abrasive Saw (high performance)

Metallographic floor model table feed cutter
MEGA-T400V is a variable speed, 16-inch, manual wheel feed and table feed abrasive saw (Part No. MEGA-T400V) which has been designed for optimizing metallographic cutting with abrasive blades ranging from hard to soft. The saw cuts up to a 6-inch (150 mm) solid stock sample using a 400 mm (~16-inch) blade. 
MEGA-T400V Description Specification
Cut-off blade size Max diameter 16-inch (400 mm)
Cutting capacity Max diameter 6-inch (150 mm)
Wheel feed Manual
Table feed Yes
T-slotted Table Dimensions 14.6 x 14.2-inch (370 mm x 360 mm)
Operation Manual
Cooling Unit 16 gallons (60 liters)
Motor power 7.5 hp (5.3 KW), 2800 rpm
Motor speed 2910 rpm at 208-380V/50 Hz
3492 rpm at 208-380V/60 Hz
1455 rpm at 440-480V/50 Hz
1740 rpm at 440-480V/60 Hz
Electrical Specification Standard 480 3-phase (208Y 3-phase optional), 50/60 Hz
Dimensions (WxDxH) 50 x 39 x 64-inch (127 cm x 99 cm x 160 cm) (hood closed)
50 x 39 x 83-inch (127 cm x 99 cm x 211 cm (hood open)
Weight 700 lbs (300 kg)
Clamping fixtures MEGA-400V Vises
Part No. MEGA-T400V

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MEGA-T400 Cutter Clamping Vises and Accessories (options)

Description Part Number
Quick release clamping vise (right hand) LCR-1000
Quick release clamping vise (left hand) LCL-1000
3.5-in (90 mm) Vertical clamping vice with 75 mm (3-inch) arm and shoe for use on the MEGA-T400 MG15-01
65 mm (2.6-inch) height adapter for vertical clamping vise MG-H
Adjustable mechanical stop for cutting repetitive samples MG-0150

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